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Mengoptimalkan Kinerja Pabrik PDH dengan Qublock 3-Way Diverter Valve

Choi Hyelim
13 Nov
3 menit membaca

Meningkatkan Keandalan di Inti Produksi Propilena

Dalam industri petrokimia saat ini, permintaan terhadap propilena terus meningkat tajam. Sebagai salah satu bahan dasar penting untuk plastik, serat sintetis, dan material otomotif, propilena memainkan peran vital dalam dunia manufaktur modern.

Untuk memenuhi permintaan yang terus bertambah ini, produsen mengandalkan proses Propane Dehydrogenation (PDH) — yaitu proses konversi propana menjadi propilena dengan menghilangkan hidrogen melalui reaksi katalitik pada suhu tinggi.

Namun, kondisi ekstrem juga membawa tantangan besar. Pabrik PDH membutuhkan peralatan yang mampu menahan tekanan dan suhu tinggi secara terus-menerus. Bahkan kegagalan kecil pada satu komponen dapat menyebabkan downtime mahal atau risiko keselamatan.Itulah mengapa keandalan katup (valve reliability) menjadi faktor penentu dalam efisiensi operasional.

Understanding the PDH Process

In a PDH unit, propane gas is fed into a reactor and dehydrogenated into propylene using a catalyst. The reaction typically operates between 500–700°C and at high pressure.

Since the process alternates between reaction and regeneration cycles, the system continuously switches gas flows between different reactors or lines.

Here, the 3-Way Diverter Valve plays a key role:it directs flow precisely between active and standby reactors, or between processing and purging lines — ensuring uninterrupted operation and safe flow control throughout the cycle.

Figure 1. Simplified schematic of a Propane Dehydrogenation (PDH) process. — **Figure 1.** Simplified schematic of a Propane Dehydrogenation (PDH) process.

Operating a PDH plant is far from simple. Common issues include:

🔥 Extreme Temperatures and Pressures
Valves must maintain sealing integrity and structural strength despite continuous thermal expansion and contraction.
⚙️ Frequent Cycling and Switching
Repeated movement during reactor changeovers can cause wear and fatigue on internal components.
🧯 Downtime and Maintenance Costs
Any leakage or malfunction in critical valves can halt production and lead to expensive maintenance shutdowns.
🧱 Large Flow Capacity
Modern PDH plants handle massive flow rates, often requiring large-size valves up to 42” Class 300.
🛡️ Safety and Integrity
Handling hydrocarbons like propane and hydrogen demands absolute tightness to prevent fugitive emissions and ensure process safety.

Each of these challenges directly impacts production efficiency, plant uptime, and overall profitability.

Qublock’s 3-Way Valve Solution

Figure 2. Qublock 3-Way Diverter Valve – robust design with precision sealing for high-temperature service. — **Figure 2.** Qublock 3-Way Diverter Valve – robust design with precision sealing for high-temperature service.

Qublock has developed 3-Way Valves engineered specifically for demanding PDH environments.Combining precision engineering and field-proven design, Qublock valves offer unmatched performance and reliability in high-temperature applications.

Why PDH Plant Owners Choose Qublock

Exceptional Reliability – Designed for continuous service under extreme conditions, ensuring leak-free operation.
Heavy-Duty Construction – Built with robust materials and precision sealing technology to endure thermal cycling.
Large-Size Capability – Proven in 36” and 42” Class 300 configurations for world-scale PDH projects.
Operational Safety – Engineered for tight shut-off and mechanical stability in hydrocarbon service.
Global References – Trusted supplier for major PDH and petrochemical facilities worldwide.

Process Integration Example

Figure 3. Typical configuration of a 3-Way Diverter Valve in PDH applications — directing flow between reactor lines for continuous operation. — **Figure 3.** Typical configuration of a 3-Way Diverter Valve in PDH applications — directing flow between reactor lines for continuous operation.

In a typical PDH setup, the 3-Way Diverter Valve enables flow switching between two reactor lines:when one line is in reaction mode, the other undergoes regeneration.This arrangement allows continuous production without shutdowns.

Qublock’s design ensures:

Smooth and precise switching
Minimal pressure drop
Long cycle life and consistent performance

Delivering Proven Reliability to PDH Operators

With process conditions pushing equipment to the limit, Qublock’s 3-Way Valves provide PDH plant owners the peace of mind they need:

Reduced downtime
Enhanced safety
Extended equipment lifespan
Optimised operational cost

Qublock continues to support the world’s petrochemical industry with innovative valve solutions that combine durability, precision, and performance — proven in global PDH projects.

To learn more about how Qublock’s 3-Way Valve can support your PDH or petrochemical application, contact our engineering team or visit www.qublock.com

Qublock – Perfect Control, Zero Leakage, Proven Performance.